Case Studies (Sort by products's name)

Asprova has developed a solid reputation among many users in the manufacturing industry and is being implemented in a growing number of factories in various fields. In this section we will see Asprova's role and what Asprova is contributing in actual production plants.

Dye Manufacturer

Chooses Asprova For High Speed Scheduling Process and User-friendly GUI Environment
Scheduling Done Even Without Schedule Manager

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Kobayashi Create Co., Ltd.

Adaption to Build-to-Order, achieving Visualization of the whole plant and enhancing production throughput by over 30%
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Gama Impresores

Chooses Asprova to improve customer satisfaction
Reduces scheduling time and lead times

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Nippon Shikizai

Chose Asprova because of its large user base and excellent functionality.
Achieve visualization of the workflow and a reduction in the time taken to plan the schedule

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Fuji Film Computer Systems

Chooses Asprova for its excellent user interface
Reduces labor of adjusting the schedule

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Japan Polyolefins

Chooses Asprova for Processing Speed
Now, Only One Person is Responsible for Two Factories' Scheduling Work

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Federal Corporation

With Asprova scheduling time was reduced from 1-5 days to 30-60 minutes
Proportion of products delivered directly without having been stored increased from 45% to 85%, leading to savings of 50 million NTD/year; Inventory turnover was reduced from 20 to 15 days contributing another 60 million NTD/year.

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Bridgestone Elastech

Choose Asprova to improve the efficiency and accuracy of production planning.
Re-installing Asprova to only a few processes, and reflecting the experience of installing Asprova in China.

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Pipe Manufacturer

Introduces Asprova for scheduling speed
Achieves load leveling and major inventory reduction

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SASAKURA

Indonesia plant introduced Asprova to build a platform of in-house communication from a coaching standpoint.
Asprova was installed to instill in local staff an awareness of backward scheduling.

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Metal Manufacturer

Chooses Asprova for its high speed scheduling
Reduces scheduling time and schedule cycle time

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NewNamLee Electrical Co. Ltd.

Time spent on making the production plan reduced from 2 hours to 30 minutes; Plan execution reached 90%
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Hitachi Electronic Devices

Chose Asprova to response faster to frequent changes of orders and visualize the production line.
Dramatically faster processing speed of production scheduling; able to deal with rush orders; visual display of progress by Gantt charts.

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Ricoh

Chose Asprova in order to deal with high-mix, low-volume manufacture realized a 50 percent cut in both production lead time and production planning time, and resulted in reduction of in-progress inventories.
The increasing number of managed machines made the team to recognize the necessity of production scheduler.

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Casio Micronics

Introduces Asprova for scheduling speed
Achieves load leveling and major inventory reduction

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Electric Manufacturer

Introduces Asprova for GUI and rich features
Shortens planning cycle and improves scheduling process

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Panasonic Appliances Air-Conditioning Malaysia Sdn. Bhd.

Asprova is used as a standard global production scheduling system to help enable more efficient planning and reduce inventory.
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Mitsui Engineering & Ship Building Co Ltd

Through Asprova, not only successful short-term planning, but also mid, and long-term planning.
Utilizing IT tools to standardize human technology; Achieved overall optimization through short・medium・long term planning...

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Panasonic Home Appliances

Production lead time reduced from 2 weeks to 1 week, planning time reduced from 8 man days to 2 man days.
Making process plans efficiently with Asprova; Amazed by the power of expression...

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Mitsubishi Electric Nagoya

Chooses Asprova for its high speed scheduling
Reduces scheduling time and schedule cycle time

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Tohoku TKR Corporation

Implementing Asprova to visualize work in progress from initiation to completion.
Optimize management system and speed up decision-making; Visualization of information in order to promote consensus view for all employees...

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Auto Parts Manufacturer 2

Chose Asprova for more efficient product planning times.
Effectively reduces plan proposal time and cuts back on inventory to trim lines of completed product inventory 62.8%.

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Mitsubishi Heavy Industries

Chooses Asprova to achieve greater precision
Reduces scheduling time and lead times

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Auto Parts Manufacturer

Chooses Asprova for its excellent user interface
Reduces labor of adjusting the schedule

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F-Tech

Chooses Asprova for scheduling speed
Reduces setup time and inventory in two months

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Shonan Unitec

Reduces inventory and achieves consistency among process plans
"Asprova" a byword for production planning throughout the factory

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Pentel Corporation

Decrease the inventory dramatically. Improve promise of order due date.
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Yamaha Corporation

Scheduling time, production lead times and WIP inventory have all been reduced by about 30%
Points:Designing operational procedures and visualizations according to shop floor needs, making sure that the transition is smooth.

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Yamaha Corporation interview

  Yamaha Corporation Digital Instrument Division implement Asprova in October, 2009. Here is the interview of Mr. Miyada, who in charge of this project.

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